Complete Garments ERP for Domestic & Exporters.
From tech pack sampling and pre-order costing to fabric/yarn inventory, cutting bundle barcodes, sewing line balance, AQL quality checking, export shipping documents, and domestic GST billing—control every stage of garment manufacturing.
Interactive garment production pipeline.
Monitor orders through every milestone. From order confirmation to final container dispatch, every department works on a synchronized, real-time database.
Live Style Costing & Margin Breakdown
| Cost Element | Consumption | Rate (₹) | Cost / Pc |
|---|---|---|---|
| Cotton Combed 30s Yarn | 0.210 Kg | ₹280 / Kg | ₹58.80 |
| Knitting + Reactive Dyeing | 0.210 Kg | ₹145 / Kg | ₹30.45 |
| Chest Waterbase Print | 1 Impression | ₹12.00 / Pc | ₹12.00 |
| CMT (Cut, Make, Trim) Sewing | 14 SAM Minutes | ₹2.80 / Min | ₹39.20 |
| Trims, Labels & Polybag | 1 Set | ₹9.50 / Pc | ₹9.50 |
| Total Garment Cost (₹) | Net Margin: 18.2% | ₹149.95 (~$1.81) | |
12 specialized modules for apparel factories.
Designed around the real factory operations of Tirupur and Coimbatore garment units. Cover every department from merchandisers and fabric store managers to sewing line supervisors and accounts.
01. Sampling & Tech Pack Master
Track style development from concept to approval. Store buyer specs, measurement grading charts, Bill of Materials (BOM), proto samples, fit approvals, size sets, and pre-production (PP) samples.
02. Pre-Order Costing & Budgeting
Automate fabric consumption based on GSM, loop length, and shrinkage. Factor in yarn rates, knitting, dyeing, prints, trims, freight, overheads, and target margins in multi-currencies (USD, EUR, GBP, INR).
03. Merchandising & T&A Calendar
Interactive Time and Action (T&A) critical path tracking. Visual Gantt milestones for lab dips, fabric inward, cutting, sewing, and final inspection with automatic WhatsApp and email milestone delay alerts.
04. Yarn & Fabric Store Management
Complete lot and batch traceability for knit and woven fabrics. Yarn inward by count and mill, Knitting job cards, Dyeing program with recipe management, 4-Point fabric inspection, and barcode roll inventory.
05. Trims & Accessories Store
Manage zippers, buttons, sewing threads, polybags, hangtags, size labels, and carton boxes. Track order requirements against stock, re-order levels, and style-wise trim issuance to prevent line stoppages.
06. CAD Cutting & Bundle Barcoding
Cut order planning, lay slip generation, and end-bit reconciliation. Automatically generates barcode or QR bundle tickets with ply numbers, size, and color to eliminate mix-ups during sewing assembly.
07. Sewing Line Balancing & WIP
Real-time shop-floor tracking. Scan bundles at loading, operation, and line checkout. Calculates SAM/SMV (Standard Allowed Minutes), line efficiency %, operator piece-rate wages, and identifies line bottlenecks.
08. Job Work & Subcontracting
Outward delivery challans for external knitting, dyeing, rotary/chest printing, embroidery, washing, and compacting. Monitors process loss percentages and automates job worker payment bills with TDS 194C.
09. Quality Assurance & AQL Audits
Conduct inline inspection, end-line checking, needle detector machine logs, and final AQL 1.5, 2.5, or 4.0 audits. Track DHU (Defects per Hundred Units) and root-cause defect classifications in real time.
10. Packing & Carton Barcoding
Supports solid packing, assortment packing, and custom ratio packing. Generates export carton barcode shipping labels, checks carton gross and net weights, and ensures 100% packing accuracy before stuffing.
11. Export Documentation & Logistics
Generates Commercial Invoices, Detailed Packing Lists, Certificate of Origin, Shipping Bills, and e-BRC tracking. Automated ledger for Duty Drawback, RoSCTL export rebates, and container stuffing manifests.
12. Domestic GST Billing & E-Way Bill
Complete B2B and B2C domestic garment billing with HSN codes, automated NIC E-Way Bill generation, GST E-Invoicing (IRN), multi-store distribution invoicing, and customer outstanding ledgers.
Reports built for garment factory owners & buyers.
Gain total clarity over production costs, factory efficiencies, and shipment timelines with 1-click export to Excel and PDF.
Transparent plans for every factory size.
Whether you are a domestic garment brand in Tirupur or a 500-machine export manufacturing plant, choose the right package with complete onsite implementation support.
Domestic Garment Edition
For domestic garment brands, local garment manufacturers, and wholesalers.
- Style Master & Tech Specs
- Pre-Costing & Fabric Consumption
- Yarn & Fabric Store Inventory
- Cutting Lay Slip & Bundle Slips
- External Job Work Tracking
- Domestic GST Billing & E-Way Bills
- Customer Ledger & Aging Reports
Exporter Professional Suite
Built specifically for direct exporters, buying houses, and merchant exporters.
- Everything in Domestic Edition +
- Buyer T&A Critical Path Calendar
- Barcode / QR Bundle Floor Scanning
- Sewing Line Efficiency & SAM Tracking
- AQL 1.5/2.5/4.0 Quality Inspections
- Multi-Currency FOB Pre-Costing
- Commercial Invoice & Packing List
- Duty Drawback & RoSCTL Tracking
Multi-Factory Cloud Suite
For composite textile mills (Spinning, Knitting, Dyeing, Garmenting) and multi-unit groups.
- Unlimited Users & Multi-Factories
- Real-Time Android Tablet Line Scanning
- Yarn Inward to Dyeing Recipe Sync
- Piece-Rate Worker Payroll Integration
- Custom ERP API & Tally Prime Sync
- Dedicated Onsite Factory Implementation
- 24x7 Priority Support from Tirupur
Book a live demo at your Tirupur factory.
Our apparel software specialists will visit your facility or provide a remote Google Meet demo using your actual garment tech packs, costing sheets, and size ratios.
Schedule Your Free Live Demo
Fill the details below and we will confirm your demo slot within 2 hours.
Garment software answers you need.
Have specific workflows like rotary printing loss or multi-currency drawback? Speak with our Tirupur solutions engineer.
Is SIMSYS Garment Software suitable for both Domestic brands and Exporters?+
Yes. SIMSYS Garment ERP is built with dedicated workflows for both sectors: Domestic manufacturers get B2B/B2C GST billing, E-Way bills, multi-size SKU barcoding, and local distributor ledgers; Exporters get buyer tech packs, multi-currency FOB pre-costing, T&A critical path calendars, AQL 1.5/2.5 inspection, Commercial Invoices, Packing Lists, and Duty Drawback/RoSCTL tracking.
How does the barcode bundle tracking work in the sewing floor?+
During cutting, the software generates barcode or QR bundle tickets for each size, color, and layer count. On the sewing lines, operators or floor supervisors scan bundle tickets using handy Android barcode terminals or smartphones to record real-time piece-rate output, line efficiency %, and identify WIP bottlenecks immediately.
Can we track external job work like Knitting, Dyeing, and Printing?+
Yes. The Job Work module creates delivery outward challans, tracks fabric/yarn quantities issued, monitors process loss percentages, tracks expected return dates, and automatically reconciles job worker invoices with TDS Section 194C compliance.
How does the software calculate fabric consumption and costing?+
The pre-order costing module calculates exact fabric consumption based on garment dimensions, size ratio, GSM, loop length/width, and shrinkage allowance. It factors in yarn rates, knitting/dyeing costs, trims, accessories, printing, washing, overheads, and target profit margins.
Can the software export data to Tally or our accounting ERP?+
Yes. All purchase invoices, sales invoices, job work payments, and bank payments can be exported directly to Tally Prime XML or Excel formats, avoiding double data entry.
Transform your garment manufacturing operations.
Eliminate fabric loss, track shop-floor WIP live, and ship orders on time, every time.